Two stage recycling machine with feeder

Description

The Two stage recycling machine with feeder by KGR Engisol provides a comprehensive, high-capacity solution for manufacturers looking to streamline their plastic waste processing operations. By integrating a dedicated force-feeding system directly with a dual-stage extrusion line, this equipment removes the bottleneck of manual material charging while ensuring an extremely uniform melt flow. The primary stage is designed for rapid plastification of heterogeneous plastic waste, while the secondary stage provides rigorous degassing and filtering, essential for high-purity pellet production. The advanced force-feeding mechanism utilizes a high-torque screw auger to pre-compress and deliver material into the extruder, allowing for the processing of lower bulk density waste such as light films, bags, and loose regrind without bridge-forming or flow disruptions. This integrated design maximizes extruder screw utilization, resulting in significantly higher output rates and improved energy efficiency per kilogram of processed material. With its rugged industrial build, hydraulic pressure-controlled screen changing, and advanced PLC process monitoring, this recycling line is a powerhouse for factories aiming to convert their internal production scraps and external post-consumer waste into valuable, high-grade resin for secondary manufacturing cycles.

Key Features

• Integrated high-torque force-feeding system for high-volume intake
• Tandem-extruder configuration for superior degassing of contaminated waste
• PLC-automated cycle control for synchronized feeder and extruder speed
• Hydraulic screen changer for fast, pressure-controlled filter changes
• Heavy-duty reduction gearbox with integrated cooling for 24/7 reliability
• Customizable screw geometry tailored to the specific plastic type (PE/PP/ABS)
• Energy-efficient heating zones with precision PID thermal controllers

Technical Specifications

Applications

• Processing of bulky plastic regrind and factory lumps
• High-efficiency recycling of loose light films and packaging scrap
• Automated waste conversion for in-house manufacturing lines
• Recycling mixed plastic streams with varying density
• Production of consistent, high-purity pellets for injection molding