NEW MODEL CASTED GRINDER CG500

Maximize your scrap reduction with the New Model Casted Grinder CG500 by KGR Engisol. Heavy-duty, vibration-dampened design for peak plastic recycling performance.

Technical Specifications

Pipe Diameter Range: Up to 4 inches (100-110mm), ideal for conduit pipes.

Drive System: 2-4 caterpillar belts powered by 2.2kW motors (or similar).

Pulling Speed: Variable, up to line speeds matching extrusion

Contact Length: Long belt contact (e.g., 59+ inches configurable) for stability.

Description

The NEW MODEL CASTED GRINDER CG500 represents the latest evolution in KGR Engisol’s size-reduction technology, specifically designed to meet the high-throughput demands of modern plastic processing facilities. Unlike traditional fabricated grinders, this “New Model” features a high-density, single-piece cast-iron housing that provides superior structural rigidity and exceptional vibration dampening. This robust construction ensures consistent blade alignment and operational stability, even when processing challenging materials like thick-walled PVC pipe scraps, large injection-molded lumps, or rigid industrial profiles. The redesigned cutting chamber is optimized for efficient airflow, preventing heat build-up and material melting during the granulation process, which is essential for maintaining the quality of your recycled resin. The rotor is engineered for high inertia, coupled with a high-performance motor to ensure efficient torque delivery for tackling tough plastic waste. Furthermore, the CG500 includes an improved screen-access system, allowing for rapid mesh size changes or knife maintenance, significantly reducing downtime between product batches. By integrating the NEW MODEL CASTED GRINDER CG500 into your recycling stream, you are choosing a solution that prioritizes longevity, consistent granulometry, and high energy efficiency, providing a durable foundation for your in-house material recovery and waste management operations.

Key Features

  • High-density cast-iron housing for maximum vibration dampening and durability
  • Optimized cutting chamber airflow to prevent heat generation during processing
  • High-inertia rotor design for efficient torque delivery on thick plastic scraps
  • Replaceable, high-grade hardened steel knives with precision-adjustable clearance
  • Easy-access mesh screen system for rapid maintenance and output-size adjustments
  • Heavy-duty, oversized spindle bearings for long-term operational reliability
  • Integrated safety interlock and emergency stop system for operator protection

Technical Specifications

Specification Detail
Model CG500 (New Model Series)
Housing Material Heavy-Duty Cast Iron
Feeding Aperture 500mm x 450mm
Rotor Diameter 400mm
Motor Power 15 HP to 20 HP
Knife Configuration 9 Rotary / 2 Fixed Knives (D2 Steel)
Rotor Speed 550 – 650 RPM
Throughput Capacity 350 – 500 kg/hr (Material dependant)
Screen Hole Size 8mm – 12mm (Replaceable)
Noise Control Engineered for <80 dB operation

Applications

  • Granulation of bulky injection molding purge and lumps
  • Efficient size reduction of rigid PVC pipes and profiles
  • Pre-processing of contaminated factory industrial scrap
  • In-house recycling of start-up and shut-down production waste
  • High-volume granulating for pipe/profile extrusion facilities

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