Description
The AGGLOMERATOR by KGR Engisol is an essential pre-processing machine for recycling facilities that handle lightweight plastic film, loose scraps, and low-bulk-density waste materials. Designed to convert fluffy, hard-to-feed plastic film into dense, free-flowing agglomerates, this machine significantly improves the efficiency of downstream extrusion and pelletizing lines. Its working principle involves frictional heating and high-speed rotational blending, which softens the plastic and compacts it into irregular granules that are far easier to feed into the next stage of processing. This is particularly useful for LDPE, LLDPE, PP film, and post-industrial bag scrap, which are otherwise difficult to feed directly into standard extruders without bridging or unstable melt flow. The agglomerator’s robust blade system and heavy-duty rotor generate the mechanical energy required to achieve rapid densification while minimizing thermal degradation. An integrated discharge system allows the processed material to be removed efficiently and prepared for washing, mixing, or re-extrusion. With its durable structure, simple operating principle, and excellent feed-preparation capability, the AGGLOMERATOR is a cost-effective solution for plastic recycling plants seeking to improve throughput, reduce waste volume, and stabilize material flow for their recycling equipment chain.
Key Features
- Friction-based densification for lightweight plastic films and bags
- Improves bulk density and feedability for downstream processing
- High-speed rotor blades for rapid agglomeration of scrap material
- Robust heavy-duty chamber for long service life
- Suitable for pre-processing of PE, PP, and LDPE waste
- Simple operation with low maintenance requirements
- Efficient discharge system for batch handling and material transfer
Technical Specifications
| Specification | Detail |
| Model Series | Plastic Film Agglomerator |
| Processing Capacity | 100 – 500 kg/hr |
| Rotor Speed | 650 – 1200 RPM |
| Motor Power | 15 HP to 60 HP |
| Chamber Material | Heavy-Gauge Mild Steel / SS Contact Parts |
| Blade Type | Hardened High-Speed Steel Blades |
| Output Form | Densified Agglomerates / Lumped Granules |
| Heating Mechanism | Friction-Based Self-Heating |
| Control System | Manual / Semi-Automatic |
| Application Standard | Plastic Film Waste Densification |
Applications
- Densifying LDPE and LLDPE film scrap
- Preparing loose plastic waste for extrusion feeding
- Recycling of carry bags and packaging film
- Pre-processing of lightweight film waste in recycling plants
- Feed preparation for pelletizing and reprocessing lines
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