HIGH SPEED MIXER FOR PLASTIC FLAKES

Mix plastic flakes with precision using KGR Engisol’s High Speed Mixer. Ideal for blending, drying, and compounding before extrusion or recycling.

Technical Specifications

Pipe Diameter Range: Up to 4 inches (100-110mm), ideal for conduit pipes.

Drive System: 2-4 caterpillar belts powered by 2.2kW motors (or similar).

Pulling Speed: Variable, up to line speeds matching extrusion

Contact Length: Long belt contact (e.g., 59+ inches configurable) for stability.

Description

The HIGH SPEED MIXER FOR PLASTIC FLAKES from KGR Engisol is a high-performance blending solution designed specifically for plastic flake preparation, compounding, and pre-extrusion material conditioning. In modern recycling and extrusion operations, uniformity of material mixture is critical to achieving predictable melt behavior, consistent color distribution, and stable output quality. This mixer combines high rotational speed with intelligent thermal management to efficiently blend, dry, and homogenize plastic flakes, additives, pigments, and process aids before they enter the next production stage. The machine’s mixing chamber is engineered with a specially profiled rotor assembly that generates vigorous turbulence, allowing for rapid heat transfer and effective surface drying without causing excessive material degradation. A robust thermal jacket and automated discharge control ensure that the batch can be heated to the target temperature and cooled efficiently in a closed process cycle. The stainless-steel contact surfaces resist contamination and make cleaning between batches straightforward, which is especially valuable when switching between color grades or polymer types. Its heavily reinforced drive system and precision-balanced shaft allow for continuous industrial use with minimal vibration. Whether used in recycling plants, masterbatch production, or extrusion feed preparation, the HIGH SPEED MIXER FOR PLASTIC FLAKES helps manufacturers achieve better dispersion, improved throughput, and higher final product consistency.

Key Features

  • High-speed rotor system for rapid mixing and uniform dispersion
  • Thermal jacket for controlled heating and batch conditioning
  • Stainless steel contact surfaces for contamination-free blending
  • Efficient drying action for washed flakes before extrusion
  • Automated discharge mechanism for clean and fast batch transfer
  • Heavy-duty drive motor for long-duration industrial operation
  • Suitable for pigments, additives, and recycled polymer flakes

Technical Specifications

Specification Detail
Model Series High-Speed Flake Mixer
Mixing Capacity 100 – 500 kg per batch
Motor Power 10 HP to 40 HP
Rotor Speed 700 – 1440 RPM
Chamber Material Stainless Steel 304 / 316
Heating System Electric / Friction Heating Jacket
Cooling Cycle Water-cooled discharge system
Discharge Type Pneumatic / Manual Bottom Release
Batch Time 5 – 15 minutes (Approx.)
Application Standard Plastic Flake Blending and Drying

Applications

  • Blending washed plastic flakes before extrusion
  • Mixing pigments and additives for masterbatch production
  • Drying moisture from recycled polymer flakes
  • Conditioning material for PVC and PE processing lines
  • Uniform batch preparation in recycling facilities

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