RPVC PIPE DIE HEADS

Improve pipe finish and dimensional stability with KGR Engisol’s RPVC Pipe Die Heads. Built for accurate melt flow and uniform wall thickness.

Technical Specifications

Pipe Diameter Range: Up to 4 inches (100-110mm), ideal for conduit pipes.

Drive System: 2-4 caterpillar belts powered by 2.2kW motors (or similar).

Pulling Speed: Variable, up to line speeds matching extrusion

Contact Length: Long belt contact (e.g., 59+ inches configurable) for stability.

Description

The RPVC PIPE DIE HEADS from KGR Engisol is a precision-manufactured extrusion component designed to control the final geometry and surface quality of rigid PVC piping. As the critical final shaping stage between the melt and the finished pipe, the die head must deliver perfect concentricity, balanced melt distribution, and stable temperature regulation under continuous production conditions. Our RPVC pipe die heads are manufactured from high-grade, heat-treated alloy steel and are CNC-machined to exact tolerances, ensuring smooth internal passage and minimal pressure drop across the melt stream. The advanced internal flow path is engineered to prevent stagnation and degradation of PVC compounds, which is essential for maintaining color consistency and avoiding burnt specks or surface imperfections in the final product. Each die head is calibrated for uniform wall thickness and high-pressure operation, making it suitable for the production of pipes used in plumbing, electrical conduit, irrigation, and industrial utility applications. The modular construction allows for easy cleaning, replacement of mandrels, and compatibility with a wide range of conical twin-screw extrusion systems. By choosing KGR Engisol’s RPVC PIPE DIE HEADS, manufacturers gain an edge in product quality, output consistency, and long-term tooling reliability, even in demanding 24/7 extrusion environments.

Key Features

  • Precision-balanced melt distribution for concentric pipe formation
  • CNC-machined flow channels for pressure uniformity and improved finish
  • Heat-treated alloy steel body for extended tooling life
  • Replaceable mandrel and calibration components for flexibility
  • Smooth internal surfaces to reduce resin stagnation and degradation
  • Optimized for rigid PVC high-pressure extrusion lines
  • Modular design for fast maintenance and tooling adjustments

Technical Specifications

Specification Detail
Model Series RPVC Pipe Extrusion Tooling
Material Heat-Treated Alloy Steel / Nitrided Steel
Pipe Diameter Range 16mm to 400mm (Custom)
Flow Path Design Spiral / Balanced Distribution Channel
Pressure Rating High-Pressure PVC Extrusion Compatible
Heating Zones 2-4 Controlled Thermal Zones
Surface Finish Mirror Polish / Hard Chrome Coated
Compatibility Conical Twin-Screw Extruder Systems
Maintenance Access Quick-Release Mandrel Mount
Application Standard UPVC / RPVC Pipe Production

Applications

  • High-precision rigid PVC pipe extrusion
  • Electrical conduit and casing pipe manufacturing
  • Water supply and pressure pipe production
  • Agricultural irrigation and drainage pipe lines
  • Industrial utility piping with accurate wall thickness

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